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Segment 1

Substation & Transformer Sizing

Calculate distribution transformer capacity, 11kV/415V full-load currents, ACB selection, and automatic PFI capacitor banks per Bangladesh utility standards.

Transformer Sizing & Amps Calculator

11/0.415kV Distribution Sizing
kW
Lagging
%
Calculated Demand: 300.0 kVA
Recommended Standard Rating: 315 kVA
11kV Primary Full-Load Current: 16.5 Amperes
415V Secondary Full-Load Current: 438.2 Amperes
Recommended Incomer ACB: 630 A (Drawout)

PFI Capacitor Bank Sizing Calculator

Reactive Power Compensation
kW
Lagging
Lagging
Volts 3-Phase
Required Capacitor Size: 221.5 kVAR
Recommended Standard Bank: 250 kVAR (8 Steps)
Line Current Reduction: 138.4 A Saved
Utility Penalty Avoidance: 100% Guaranteed (> 0.95)
Segment 2

Busbar & Power Cable Sizing

Size copper/aluminum busbars for LT/HT switchgear panels and calculate cable cross-sections by load (kW/Amps) with installation derating and BNBC 2.5% voltage drop compliance.

Busbar Sizing & Ampacity Calculator

Copper & Aluminum Flat Bars
Amps
Typical LT switchgear ratings: 630A, 800A, 1250A, 1600A, 2500A, 3200A, 4000A.
Recommended Busbar Flat Size: 2 Runs of 50 × 10 mm
Total Phase Cross-Section: 1,000 mm²
Actual Current Density: 1.25 A/mm² (Safe Limit)
Total Busbar Weight (3P+N): 31.4 kg / meter run
1-Sec Short Circuit Withstand: 50.0 kA rms (IEC 61439)

Cable Sizing by Load & Voltage Drop

BNBC 2020 & IEC 60364 Sizing
By Load (kW)
By Current (Amps)
kW
Meters
Calculated Full-Load Current: 123.0 Amperes
Recommended Cable Cross-Section: 50 mm² (4-Core Cu/XLPE/SWA/PVC)
Calculated Voltage Drop: 7.4 Volts (1.78 %)
BNBC Standard (< 2.5%): Complies with BNBC 2020 Criteria
Segment 3

Solar PV & Battery Storage Sizing

Designed per Bangladesh SREDA Net-Metering Guidelines 2018 (up to 70% sanctioned load) and IEEE standards for rooftop solar arrays, on-grid inverters, and LiFePO4 battery banks.

Rooftop Solar PV Array & Inverter Sizing

SREDA Net Metering & Generation
Daily Consumption (kWh)
Monthly Bill (BDT)
kWh / Day
Required Solar Array Capacity: 43.0 kWp
Total Number of Solar Panels: 78 Panels (550W)
Estimated Rooftop Area: 2,500 sq.ft (232 m²)
Recommended String Inverter: 40.0 kW Grid-Tied Inverter
Estimated Monthly Generation: 4,528 kWh / month
Estimated Monthly Bill Savings: ৳ 52,072 BDT / month

Solar Battery Energy Storage Sizing (BESS)

LiFePO4 & Lead-Acid Backup
Volts (16S LiFePO4 / 48V)
Usable Backup Energy Needed: 50.0 kWh
Gross Battery Bank Capacity: 60.4 kWh
Nominal Amp-Hour Rating (51.2V): 1,180 Ah @ 51.2V
Standard Rack Modules: 12 × 5.12kWh LiFePO4 Server Racks
SREDA Regulatory Feasibility: Eligible for Net Metering Scheme
Segment 4

Motor Starters & Substation Earthing

Determine Full Load Amps (FLA), starting currents, starter types (DOL, Star-Delta, Soft Starter, VFD), and IEEE 80 substation ground grid resistance.

Motor Full-Load Amps & Starter Sizing

DOL, Star-Delta, Soft Starter & VFD
Kilowatts (kW)
Horsepower (HP)
kW
Lagging
Full Load Running Current (FLA): 33.2 Amperes
Recommended Starter Type: Automatic Star-Delta Starter
Starting Current (Inrush): Star-Delta: ~73 A | DOL: ~216 A
Main/Delta Contactor (AC-3): 25 A (AC-3 Rating)
Overload Relay (TOR) Setting: 18.0 A - 21.0 A (in Delta Loop)
Recommended Backup Breaker & Cable: 50A MCCB | 10 mm² Cu Cable

Substation Earthing Resistance (IEEE 80)

Target R < 1.0 Ω Verification
Meters (10ft = 3m)
Rods in Mesh
Single Rod Resistance: 19.8 Ω
Combined Grid Resistance: 3.88 Ω
OCEI Substation Target (< 1.0 Ω): Requires Cadweld Copper Tape Mesh & Bentonite Compound
Segment 5

Statutory Authorities & Regulations

Official regulatory frameworks governing electrical contractor licenses, substation clearances, grid codes, and net-metering in Bangladesh.

Govt. Licensing Authority

OCEI — Office of the Chief Electric Inspector

The statutory body under the Ministry of Power, Energy and Mineral Resources of Bangladesh responsible for technical approval, safety inspection, and contractor licensing.

  • Electricity Act 2018 (বিদ্যুৎ আইন ২০১৮) & Electricity Rules 1937.
  • Mandatory pre-energization inspection of all 11kV/33kV substations.
  • Issue of ABC Electrical Contractor License & Supervisor Competency Certificates.
  • Earth resistance certificate compliance (R < 1.0 Ω required for substations).
Visit Official OCEI Portal
Building & Safety Code

BNBC 2020 — Electrical Services (Part 8, Chapter 1)

The Bangladesh National Building Code sets statutory requirements for electrical room planning, transformer clearances, and wiring safety.

  • Transformer Room: Minimum 1.2m front clearance and 0.75m rear/side clearance.
  • 2-Hour fire-rated walls and doors for indoor oil-type substation rooms.
  • Mandatory oil soak pit with crushed stone pebbles to absorb 100% oil capacity.
  • Voltage drop limit: Maximum 2.5% from supply intake to final sub-circuit.
Visit Housing & Building Research Institute (HBRI)
National Power Utility

BPDB — Bangladesh Power Development Board

The apex national agency for power generation, transmission liaison, and distribution across designated national power zones.

  • National Bulk Power Tariffs & Industrial Demand Charge Rules.
  • Technical specifications for 33/11kV Distribution Transformers & Switchgear.
  • Standard overhead line clearances for 11kV and 33kV distribution lines.
  • Single Line Diagram (SLD) approval procedure for industrial grid connections.
Visit BPDB Official Portal
Rural Electrification Board

BREB — Bangladesh Rural Electrification Board

Governing 80 Palli Bidyut Samities (PBS) across Bangladesh, supplying rural industries, agro-complexes, and economic zones.

  • PBS Instruction 100 Series for consumer electrical installations.
  • Spun Pre-stressed Concrete (SPC) Pole mounting standards (H-Frame).
  • Drop Out Fuse (DOF) & Lightning Arrestor installation guidelines.
  • Standard ratings for rural step-down transformers (50kVA–250kVA).
Visit BREB Official Portal
Dhaka Power Utilities

DPDC & DESCO — Dhaka Metropolitan Distribution

Distributing power across Dhaka North and South metropolitan areas with strict HT consumer connection guidelines.

  • Mandatory PFI Plant maintaining cos φ ≥ 0.95 (penalty below 0.95).
  • Net Metering Guidelines for industrial and commercial rooftop solar.
  • Ring Main Unit (RMU) requirements for underground city cable loops.
  • HT Metering Unit (CT/PT Class 0.2s) sealing and calibration protocol.
High Voltage Grid

PGCB — Power Grid Company of Bangladesh

The sole national agency responsible for operating and expanding high-voltage transmission grids (132kV, 230kV, and 400kV).

  • National Grid Code compliance for grid-tied power stations and major substations.
  • Right of Way (ROW) and statutory vertical/horizontal ground clearances.
  • Transmission tower foundation and insulator string safety factors.
  • Optical Ground Wire (OPGW) and SCADA tele-protection standards.
Visit PGCB Official Portal
Renewable Energy Authority

SREDA — Sustainable & Renewable Energy Development

Formulating Bangladesh’s renewable energy frameworks, energy audit regulations, and net metering schemes.

  • Net Metering Guidelines 2018 (up to 70% of consumer sanctioned load).
  • Mandatory energy audits for designated high-consumption industrial plants.
  • Technical standards for grid-tied solar inverters (IEC 62109, IEEE 1547).
  • Standards for Battery Energy Storage Systems (BESS) integration.
Visit SREDA Official Portal
Standards Institution

BSTI — Bangladesh Standards & Testing Institution

The national standards authority establishing product certifications for electrical transformers, cables, and switchgear.

  • BDS IEC 60076 series: Power and distribution transformers.
  • BDS 900: PVC insulated copper and aluminum power cables.
  • BDS IEC 60898: Miniature circuit breakers (MCB) for low voltage.
  • Mandatory quality mark for electrical materials marketed in Bangladesh.
Visit BSTI Official Portal
Segment 6

Technical Standards & SLD Guides

Engineering guidelines, testing forms, and architectural clearances compiled by SETB's design engineering team.

Engineering Reference Guidelines

Substation Testing Checklist

OCEI Pre-commissioning test forms (Megger, BDV, TTR, Contact Resistance).

Busbar Ampacity Master Matrix

Copper & Aluminum cross-sections, current density & temperature limits.

BNBC 2020 Substation Clearances

Room dimensions, fire barriers, soak pit volumes & cable trench depth.

Single Line Diagram (SLD) Checklist

Standard IEC symbols, protection relaying (50/51, 51N) & CT/PT ratios.

SREDA Net-Metering Interconnection Form

Bi-directional solar meter specifications & distribution utility sanction rules.

OCEI Earthing Test Protocol

3-Point Fall-of-Potential method form for verification of R < 1.0 Ω.

Need Expert Substation Design, Calculation, or Licensing Support?

Our senior engineers hold certified Class ABC Supervisor Competency Certificates from OCEI and provide turn-key electrical engineering, load approval, utility liaison, and pre-commissioning clearances across Bangladesh.

Consult Our Engineers Visit Substation Hub